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Oakway Pallet Shuttle

What are Warehouse Automation Systems

Warehouse automation systems typically focus on three connected areas, storage, movement and retrieval, designed around how your operation actually runs based on Stock Keeping Unit profile, peaks, available space and process constraints. When these parts are planned together, you get a smoother flow and fewer handoffs than you would from standalone automation installed in isolation.

Warehouse Automation Integration Flow

Automated storage: Improve how stock is stored and accessed, often using higher-density layouts or automated pallet storage where space is tight.

Automated movement: Reduce handling between goods-in, storage, picking and dispatch, often via warehouse conveyor automation and better transfer points to cut congestion.

Automated retrieval: Bring stock to the point of use faster, especially where pick intensity is high, and replenishment needs tighter control.

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Why Automate Your Warehouse?

Labour shortages and rising costs

When recruitment is tight and labour costs keep moving, repetitive handling becomes a vulnerability. Automation can reduce dependency on high-volume manual tasks and stabilise performance.

Throughput ceilings

Many warehouses reach a point where extra effort doesn’t increase output. Congestion, excessive travel time and repeated handling cap the flow, so the same choke points slow every shift. The right warehouse automation systems ease these constraints by simplifying flow and reducing touches.

Accuracy, safety and compliance pressure

Picking errors, damage, and manual handling risk don’t just cost money; they create customer and compliance exposure. Automation helps standardise repeatable tasks and reduce avoidable risk.

Space constraints

If your footprint is fixed, growth must come from better use of cube, smarter slotting and tighter flow. Automated pallet storage and high-density storage approaches can be a sensible lever where building expansion isn’t realistic.

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Warehouse Automation Systems for Every UK Sector

 

Talk to a Warehouse Automation Specialist

If you’re exploring automation for the first time, we’ll help you check what’s realistic in your building, where the bottleneck really is, and what a sensible first phase could look like, without forcing a full transformation.

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Oakway Storage

Warehouse Automation Solutions at Oakway Storage

Oakway Storage is a warehouse automation integrator. We design, integrate and install warehouse automation systems that work with your existing operation, so automation improves flow and control.

Fully-Automated Warehouse Systems

Fully automated warehouse systems are typically suited to operations with consistent volume, repeatable flows and a clear need for tighter operational control. These projects may include AS/RS (Automated Storage & Retrieval Systems), goods-to-person workflows, and high-density automated storage, selected because they reduce operational friction in the right environment, not because they’re the most advanced option.

Semi-Automated Warehouse Systems

Semi-automated warehouse systems are often the most practical starting point for UK operators exploring automation early. They focus on removing bottlenecks, without redesigning everything at once, using solutions such as pallet shuttle systems for automated pallet storage, assisted picking methods, and hybrid setups where automation supports the heavy or repetitive moves while teams retain flexible control.

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Automated Warehouse Systems

Automated warehouse systems are about improving movement and coordination across the warehouse, especially between receiving, storage, picking and dispatch. This is where warehouse conveyor automation and automated handling can make a meaningful difference, reducing travel, repeated touches and congestion. At Oakway, we design these systems around your layout, throughput requirements and operational constraints, so the warehouse runs more predictably rather than simply adding equipment into isolated areas.

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Bespoke Warehouse Automation Solutions

Bespoke warehouse automation solutions mean you won’t be pushed into an off-the-shelf template. We design around your SKU (Stock Keeping Unit) profile and velocity, your true peaks, and the constraints of your building, such as the height, columns, fire routes and loading profile. Where appropriate, we also plan integration with racking and your warehouse management system (WMS), so automation supports the wider operation and doesn’t create new points of friction.

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Automation Designed Around Your Operation

All automation systems delivered by Oakway are provided as a fully integrated, end-to-end solution. From 2-way and 4-way shuttle systems to automated storage and dispatch areas, every system is engineered to improve throughput, maximise storage density and streamline warehouse operations. Unlike many automation providers that rely on fixed pallet sizes and standard equipment, Oakway regularly designs solutions for non-standard loads, unusual pallet dimensions and specialist storage requirements. This includes developing the world’s first fully automated warehouse designed specifically for cask storage, proving our ability to engineer automation around the product, not force the product to fit the system.

 

Book a Warehouse Automation Consultation

Oakway is a warehouse automation company and integrator, so our starting point is how your warehouse operates today. We’ll map options from semi-automated to fully automated systems, and explain the trade-offs clearly so you can make a confident decision.

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Warehouse

Benefits of Warehouse Automation Solutions

More consistent output: smoother, more predictable flow between inbound, storage, picking and dispatch.

Enhanced safety: reduced manual handling exposure and better-controlled movement

Lower manual handling intensity: fewer repetitive touches and less travel-heavy work across the shift.

Better operational control: clearer prioritisation, fewer ad-hoc workarounds, and improved visibility of where work gets stuck.

Improved quality and accuracy: fewer avoidable errors caused by repeated handoffs and rushed processing.

Scalable Infrastructure: modular improvements that support growth without having to redesign the warehouse every time volumes change.

Warehouse Automation

Warehouse Automation for All Sectors

Warehouse automation works best when it reflects the realities of different industries. Oakway designs automation systems that align with how goods move, how space is used, and what operational pressures matter most in each sector.

Sectors we commonly support:

Food & Drink
Logistics & 3PL
Manufacturing
E-commerce

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Start Your Warehouse Automation Assessment

If you’re exploring warehouse automation UK-wide and want a practical view of what will work in your building, we’ll help you define the right scope and the right first step.

Call 01604 859 700
Stacker Crane Automated Retrieval System

Why Choose Oakway Storage for Warehouse Automation

Warehouse automation is easier to get wrong than right, because it touches space, storage, movement, people and process. Oakway brings a warehouse-first perspective:

25+ years of warehouse expertise, applied to automation decisions that hold up operationally.

Automation is aligned with fit-out and racking, so storage infrastructure and automation don’t conflict in design or installation.

UK-wide delivery, with a practical, consultative approach rather than a “black box” tech pitch.

Safety and compliance-first planning, because operational change must be controlled and defensible.

FAQs About Warehouse Automation

1. Do I need a brand-new warehouse to implement automation?

No. Many warehouse automation systems are designed around existing buildings and existing constraints, clear height, column grids, fire routes, yard access, and current operating methods. A good assessment clarifies what’s feasible and what’s worth doing first.

2. Can automation be integrated with existing Warehouse Management Systems?

Often, yes, but it depends on the level of automation, the processes you want to control, and how your warehouse management system is configured. The practical next step is to review your current workflows and define what needs to be integrated versus what can remain manual at first.

3. Can I automate just one part of my warehouse?

Yes, and it’s frequently the best approach. Many operators start by automating a single bottleneck (movement, bulk pallet storage, or a pick/pack constraint) and build out in phases once the first improvement is stable.

4. Is warehouse automation suitable for SMEs?

It can be. Smaller and medium-sized warehouses often benefit most from targeted automation that removes a specific constraint, without introducing unnecessary complexity. The key is right-sizing: matching the system to your Stock Keeping Unit profile and throughput needs, not chasing “big warehouse” designs.

5. What’s the difference between warehouse automation and robotic automation?

Warehouse automation is the wider system, storage, movement, retrieval, controls and integration working together. Robotic automation is one possible component within that system, focused on a specific task. Oakway’s role as a warehouse automation integrator is to design the overall solution so that any automation deployed supports the operation as a whole.

6. What warehouse processes are best to automate first?

Typically, the best first candidates are the areas creating the most operational drag: travel-heavy movement, repetitive pallet handling, congestion between zones, and error-prone handoffs. The right answer depends on your peaks, SKU velocity and layout—so the most useful next step is a short consultation to review your operation and recommend a sensible starting point.

Request a Call Back

Make the most of your warehouse automation project. Tell us what you’re trying to improve: throughput, accuracy, labour reliance, space use or safety, and we’ll come back to you with practical next steps.

If you have drawings, layout plans, photos or a simple SKU/throughput snapshot, include them. Even basic information helps us understand your operation faster and gives you more useful guidance.

Call us on 01604 792255

You can also email us on: info@oakwaystorage.co.uk

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