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Carton live shelving

  • Gravity-fed shelving for high-speed picking
  • Supports FIFO stock rotation for better control
  • Reduces picker travel time & increases efficiency
  • Ideal for fast-moving SKUs and order fulfilment

Carton live shelving is a dynamic warehouse storage system designed to improve picking speed and stock rotation.

Using gravity-fed roller lanes, cartons automatically move forward to the pick face as items are removed. This ensures fast-moving products are always accessible, helping maintain consistent picking performance.

Unlike static shelving, carton live systems reduce the need for manual replenishment at the pick face, improving workflow and minimising downtime.

At Oakway, we consult, design, supply and install carton live shelving systems built around your picking volumes, stock profile and operational flow.

Our carton live shelving systems are designed to:

  • Increase picking speed and order throughput
  • Maintain continuous product availability at the pick face
  • Improve stock rotation and accuracy
  • Reduce congestion between picking and replenishment

The result is a streamlined picking environment that supports faster, more reliable warehouse operations.

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Built for Fast-Moving Picking Environments

Carton live shelving is specifically designed for operations where picking speed and efficiency are critical.

As cartons are picked from the front of each lane, the next carton automatically moves into position. This continuous flow reduces unnecessary movement for pickers and keeps locations consistently stocked.

By minimising travel time and maintaining availability, carton live systems help improve productivity across high-volume picking operations.

Supports FIFO Stock Rotation Without Complexity

Carton live shelving naturally operates on a first in, first out (FIFO) basis.

Stock is loaded from the rear of the system and flows forward to the pick face, ensuring older stock is picked first. This is particularly important for operations handling perishable goods or date-sensitive inventory.

Separating replenishment from picking also reduces interference between workflows, improving accuracy and reducing the risk of errors.

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Where Carton Live Shelving Adds Value

Carton live shelving is best suited to warehouse environments focused on speed, accuracy and efficient stock movement.

It is ideal for operations that require:

  • High pick rates and rapid order fulfilment
  • Consistent replenishment of fast-moving products
  • Reliable FIFO stock control
  • Reduced walking distances for pickers

Carton live systems are commonly used in:

In these environments, improving picking efficiency can have a direct impact on overall throughput and service levels.

Designed Around Cartons, Loads and Flow

Effective carton live shelving relies on precise system design.

At Oakway, we assess key factors such as:

  • Carton sizes and weights
  • Lane lengths and gradients
  • Roller configurations and flow speed
  • Replenishment methods and access points

This ensures smooth carton movement, controlled flow and consistent performance under real working conditions.

Integrated into Your Warehouse Picking Strategy

Carton live shelving delivers the best results when integrated into a wider warehouse layout.

We design systems that work seamlessly alongside:

  • Standard and longspan shelving
  • Multi-tier picking structures
  • Packing and dispatch areas

By aligning storage with picking processes, we create environments that support speed, accuracy and long-term scalability.

Is Carton Live Shelving Right for Your Warehouse?

Carton live shelving is ideal for operations where fast, accurate picking and efficient stock rotation are essential.

If your warehouse needs to:

  • Increase picking speed and throughput
  • Improve stock rotation and accuracy
  • Reduce picker travel time
  • Optimise flow within fulfilment operations

Oakway can help design the right solution.

Speak to our team about carton live shelving systems tailored to your warehouse and operational requirements.

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The trusted warehouse fit-out partner

Here are a selection of recent Project Delivery Case Studies, each demonstrates the depth of knowledge and experience we provide to businesses across the UK and Ireland in helping them bring about positive business change and growth.

KPMF Ltd – Pallet Racking

Kay Premium Marking Films (KPMF) Ltd, located in Pen-y-Fan Industrial Estate, Newport, faced a significant challenge in expanding their storage capabilities while integrating new machinery.

KPMF Ltd – Pallet Racking - Find out more

STS Ltd – Drive In Racking

STS Ltd approached Oakway Storage to support them in improving the storage and access to products at their Leeds warehouse. The warehouse team were implementing new LEAN working practices and needed a range of improved storage solutions to support that. The existing situation meant the warehouse team were block stacking pallets of materials which made for inefficient pick routines.

STS Ltd – Drive In Racking - Find out more

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Talk to the carton live shelving experts

Make the most of your warehouse! Let us know about your storage challenges. Complete this form and we’ll be in touch to discuss your requirements and look at next steps.

If you have plans or photos, then please include them as they help us quickly understand the scope of your project.

Call us on 01604 792255

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